world’s largest refractory supplier

by the

Refractory

Services

world’s largest refractory supplier

by the

Refractory

Services

world’s largest refractory supplier

by the

Refractory

Services

Our commitment to you

No matter how big your challenge is – we provide you with the solutions for your refractory turnaround. As the world’s largest refractory supplier, you can rely on our comprehensive, global expertise in all areas and industrial sectors. Thus, while we do the heavy lifting, you can focus on your core business.

Get all from one source

Planning, engineering, material selection, material ordering
Highly skilled team at your service
Solutions for all areas
Complete turnaround of any refractories throughout Europe
Best knowledge for the application and processing of our own materials

Health, Safety and Environment

Our vision is zero harm

Safety is not the absence of accidents. Safety is about connecting with people, noticing good practices, learning and creating from there. As we listen to our colleagues and customers in this way, they become an infinite source of inspiration for new solutions, and we grow together to become a zero harm workplace.

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Health is a value

not only a priority

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Safety is a basic prerequisite

in everything we do

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Protecting the Environment

guides all our actions

Our services

Engineering

Professional CAD-Drawings
BOM-Bill of Material
All relevant technical documentation
As built drawings

Maintenance

After sales service
Inspection Services incl. technical reporting
Maintenance work

demolition installation refarctory service

Material

Production
Packing
Transportation
Warehousing

Site Management

Installation
Supervision
Site-Organization
Dry-Out

Where to find us

Wherever you are: our turnkey refractory services expertise and on-site resources are too. Take advantage of the expertise of the refractory market leader – and let us support you in any area, be it construction, maintenance, uninstalling or recycling.

Industries we serve

Cement Lime Environment
Energy Chemistry Waste
to energy Non-Ferrous Glass Steel

Cement

Cyclones
Ducts
Venturis
Seperators
Mills
Sluices
Hoppers
Pits
Bunkers

Rotary Kilns; Installation Methods: DAT Bricking Rig, Screw jacks, Glue method
Kiln Hood and Grate Coolers
Outlet Zone / Nose ring
Cyclone preheater
Tertiary Air Duct

Lime

Circular Maerz PFR Lime Shaft Kiln
Rectangular Maerz PFR Lime Shaft Kiln
Vertical Shaft Kilns
Cimprogetti Twin D Kiln
Annular Shaft Kiln
Normal Shaft Kiln
HPS High Temperature Shaft Kiln
Rotary Kiln
Prefabricated Monolithic Components
Supporting Arch Systems

Environment Energy Chemistry

FCCU
Heaters
Sulphur Recovery Unit (SRU)
Sulphur Burners
Reformers Primary + Secondary
Ducts
Furnaces

Incinerators for Gaseous and Liquid Waste
Fine chemicals furnaces
Refractory Systems and Linings for Energy / Power Plants
Thermal Energy Production

Waste to energy

Thermal Waste Treatment
Municipal Waste Incinerator
Thermal Disposal Fluidized Bed Systems
Brick Lining for Non-Cooled walls
Air-ventilated and back-filled tiles systems
Tube Wall with Studs and Monolithic Lining
Shaped Bricks as Collector and Single Tube Lining
Multiple Hearth Furnace
Special (hazardous) Waste Incineration

Non-Ferrous

Melting Drum Furnace
Drum Type Melting Furnace
Holding/ Melting Furnace Tilting Type
Two Chamber Furnace
Stationary Top Charge Melter
Shaft Melting and Holding Furnace

Glass

INNOREG – Standard Configuration
INNOREG – Anti-Clogging Configuration
Checker Brick Shapes
Rider Arch and Rider Bricks

Container Glass Tank for Flint Glass
Container Glass Tank for Colored Glass
Fiberglass Tank
Float Glass Tank
Tin Bath Bottom
Casing

Steel

Tundish

Slurry gunning
Dry-setting
Cold-setting
Sol-bonded safety linings

Furniture & Nozzles

Stopper
Furniture
Tundish gates
Tube- & nozzle changer systems

Caster

Continuous caster
Ingot casting
Metal powder production

Reheat Furnace

Pit furnaces
Walking beam furnaces

Hot metal transport

HM runner
Torpedo ladle
HM ladle
HM mixer

Steel-making

BOF
EAF
Auxiliary units

Refining / Sec. Metall.

Ladle
Gas purging equipment
Degasser

Ladle tapping

Slidegate refractories
Slidegate mechanics
Open & closed casting

Discover our customer success stories

Nonferrous

Project: Renovation and modification of a cassette furnace

Timeframe: Feb – Jun 2021

Location: NRW, Germany

Scope: Delivery of material, installation

Challenge
The order was for refractory relining and a modification of 32 chambers from 6-bay to 5-bay cassette division. The customer placed great importance on regionally based installation personnel, thus also strengthening the local economy. Originally, the delivery was to take approx. 1 year. In the meantime, a request was made for completion 6 months earlier.

Result
RHI Magnesita made the impossible possible: through the staggered use of several crews as well as two overhead cranes for the material transport into the chambers and for setting the side plates. Within 18 weeks, an average of 24 employees worked approx. 20,000 hours and 608 side slabs were cast in our own construction yard parallel to the ongoing construction site, dried on site and installed just-in-time – to the complete satisfaction of the customer.

Cement

Project: lining of a rotary kiln and heat exchanger

Timeframe: Feb 2022

Location: NRW, Germany

Scope: supply of material, installation

Challenge
The objective was to deliver a cement rotary kiln (50 running meters, ø4.6 m) and heat exchanger within 12 working days. At the customer’s request, the lining was extended to 70 running meters while the work was still in progress.

Result
Despite the unplanned extra work, we were able to complete the job to the customer’s complete satisfaction by reorganizing the work processes and staggered shift work a total of 4 days before the agreed delivery date – and the customer was able to put his plant back into operation earlier than planned.

Oil refinery

Project: Chimney renovation during major shutdown

Timeframe: July 2022

Location: Germany

Scope: Delivery of material, installation

Challenge
The client wanted the lining masonry of the last lining drum of a chimney to be renewed. As the work took place at a height of more than 100 m, the existing lining had to be removed in a controlled manner by means of a debris chute.

Result
The rehabilitation work was carried out by us with 16 employees in day and night shifts from top to bottom. The superstructures installed were a 123 m long debris chute, a mobile, 5.30 m wide and 3 t heavy internal platform as well as a personnel or material moving cage. We were thus able to complete the refurbishment on schedule, successfully and, above all, 100% accident-free.

Aluminum

Project: New construction of a two-chamber melting furnace

Zeitrahmen: September – Dezember 2021

Location: Germany

Scope: Supply of material, installation

$refractory services aluminum oven$

Challenge
The task was to build a new state-of-the-art two-chamber melting furnace to replace three melting furnaces that were more than 20 years old. The aim was to increase production capacity by more than 40% to up to 85,000 t of billets per year, make production more sustainable (in line with the latest European CO₂ emission standards), and additionally reduce gas consumption by 30%.

Result
A total of approx. 500 t of refractory material was delivered and installed on site within 3 months by an average of 15 men per shift. As a full-service provider, we were able to offer the customer materials, installation and specialist know-how from a single source. Thus, he benefited not only from a fast and efficient supply, but also from a successful implementation of the project in highest quality.

Steel

Project: Introduction of a closed-loop model for refractory recycling

Timeframe: May 2022

Location: United Kingdom

Scope: Strategy, planning and implementation

$refractory sercies material sorting steel circular economy$

Challenge
The brief was to introduce and implement a closed-loop model for recycling refractories at the client’s product site. The objective was to achieve a more economical and sustainable use of used refractories to reduce costs and CO₂ emissions.

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Result
We were able to reduce the CO₂ footprint of recycled refractories at the customer’s site by shortening transportation distances and extensively processing and reusing excavated material. This not only drastically reduced the amount of landfill, but also utilized the best raw material grades for recycling. The recycled content in the final product produced on site, which varies by application, can be as high as 75%. Current applications are in electric furnaces, ladles and auxiliary power units, which also has a strong impact on their total cost of ownership.

Expect a well-trained, highly skilled team

Project Management

team of experienced project leaders in all areas

Technical Marketing

highly experienced team for layout and material selection

Engineering

own design team to create customized drawings

Procurement

large network of strategic partners

Warehouses

own equipment which is kept on the best standard

Logistics

quick mobilization and demobilization due to own logistic

Construction site coordination

ability to efficiently react on short notice

80 employees

providing the necessary skillset in any refractory field

Contact us!

Send us your request

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Address

RHI Refractories Site Services GmbH
Klingholzstrasse 7
65189 Wiesbaden
P.O. Box 20 25, 65010 Wiesbaden
Germany

+49 611 7335 475

Refractory

Services

Refractory

Services

Refractory

Services

Our commitment to you

Get all from one source

Health, Safety and Environment

Health is a value

Safety is a basic prerequisite

Protecting the Environment

Our services

Engineering

Maintenance

Material

Site Management

Where to find us

Industries we serve

Cement

Lime

Environment Energy Chemistry

Waste to energy

Non-Ferrous

Glass

Steel

Discover our customer success stories

Expect a well-trained, highly skilled team

Project Management

Technical Marketing

Engineering

Procurement

Warehouses

Logistics

Construction site coordination

80 employees

Contact us!

Send us your request

Address

Certificates